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Defender Pop Top Camper Conversion Kit DIY

Designed and manufactured in Australia

Kits can be configured for the following models………..

  • Defender / County 110
  • Defender 90
  • Defender 130 wagon conversions
  • Perentie 110 with hard top conversion (No ROPS )_
  • Series Land Rover 109 / 88


Description

This design differs from typical pop tops available in the market by being primarily a ‘fit yourself’ unit. The kit will come in modular form. The sections will be bolted together using neatly countersunk bolts.  The modular form allows the kit to be packed in a crate, reducing the shipping cost significantly.  It also allows for ease of handling and painting in a home workshop.

The ‘fit yourself’ concept is designed to make pop-top conversions more affordable for those who possess DIY skills, which is common among many Land Rover enthusiasts.The installation process has been simplified specifically for passionate Land Rover owners who love to work on their own vehicles. Notably, it eliminates the need for drilling and Nutsert fittings in the main frame, except for specific accessories like awning brackets. During the laser cutting and CNC folding processes, all necessary holes are pre-cut for convenience. The inner sides of the rails feature slots for easy access to nuts and bolts, as well as for routing wiring and other components.

Aluminum components are laser cut, CNC folded, and assembled through a combination of bonding, riveting, TIG welding, and Pulse welding techniques.

Major components are constructed from 3mm aluminium.

Note: Some cutting of the roof is necessary, but this can be easily managed by individuals with basic tool skills. For detailed fitting instructions, please refer to this link:

Rijidij Off Road Pop Top Fitting Instructions.

Dimensions:

Height added to vehicle  150mm
Total area inside canvas, 2600mm x 1300mm ( 110 Version )
Standard Rear canvas height 1400mm ( Optional 1700mm )
Weight   Approximately 65kg not including bed base ply.

What will be included in the package………….

  • Upper and lower main frames in bare aluminium
  • Lift up bed frame in bare aluminium
  • Lift up access hatch in bare aluminium
  • Replacement rear roof panel in bare aluminium
  • All required fasteners
  • All required seals
  • Hardware such as hinges, gas struts etc
  • Custom designed latches
  • Canvas to the colour of your choice from the colour range supplied
  • ( Canvas is manufactured in Australia, Ballarat Victoria, from quality rip stop treated canvas )
  • The canvas has an external flap / awning at the back, allowing the rear internal window / fly mesh to be left open for ventilation in wet conditions.
  • Rear fly mesh comes standard with zips, so can be fully opened.
  • Side fly mesh is fixed as standard ( Zips to side mesh optional )
  • Detailed fitting instructions, including a list of required tools (Download)

Custom latches (Stainless steel) and tension rod blocks (Billet aluminium)

This is a complete kit for a 110 in modular form

Kits are delivered in a ply crate


These are the canvas colours available in the standard range of quality Rip Stop………..

What do you need to supply and do…………….

  • Tools as suggested in the fitting instructions.
  • Any liquids required, for example, Sikaflex / sealant
  • Paint and associated equipment ( The kit can be supplied powder coated Optional extra cost )
  • Note: The kit is supplied in bare aluminium, so you will need to paint at least the outer frames to suit your requirements. This is another cost saving as painting services can be quite expensive.
  • Plywood or similar for the bed base and hatch. The lift up bed frame and hatch have been made to a particular size so that the two pieces of ply required will cut out of a standard 2400 x 1200 sheet. Exact dimensions will be supplied. This will also cut down the weight for shipping which will further affect the cost.
  • An additional small piece of ply or other material will be required to fill a gap at the front of the unit. This space could also potentially be used to support an over head console
  • Mattress. As everyone has different requirements for mattress type, and the cost varies enormously, it’s logical that you supply your own bedding to suit your needs.
  • Man power. You will require the help of some friends to lift the pop top onto the vehicle. Ideally 4 people, one on each corner.  If you have a block and tackle that will lift to about 2.4m it might be possible to fit the unit by yourself.
  • Depending on the rules in your state, you will likely need to have your vehicle inspected by an engineer to approve the modification.

Lead time is approximately 8 weeks as the canvas is made to order in your choice of colour ( See colour chart below ) .

Cost of kits : ( As of Nov ‘25, subject to change )

  • Defender 110 pop top camper conversion kit   $10,800 
  • Series 109 pop top camper conversion kit$10,700 
  • Defender 90 / Series 88 pop top camper conversion kit $10,600 
  • Defender 130 wagon pop top camper conversion kit$11,300 

Packing & Shipping estimates : ( As of Nov ‘25, subject to change )

  • Pick up from Melbourne depot (Sunshine West 3020) $290
  • Pick up from Adelaide depot (Regency Park 5010)  $560
  • Pick up from Sydney depot (St Marys 2760)  $570
  • Pick up from Alice Springs depot   $590
  • Pick up from Brisbane depot (Bundamba 4304)  $600
  • Pick up from Perth depot (Kenwick 6107)  $600
  • Pick up from Cairns depot   $640
  • Pick up from Darwin depot (East Arm 0822)  $690
  • Pick up from Broome depot   $960
  • All other locations, contact me for a quote.
  • Pick up is also welcome, From Winchelsea Vic 3241.

For an order to proceed, a deposit of AU$5,000 will be required as canvas orders and major components manufacture must be fully paid before production.

Optional extras : ( Costs as of Nov ‘25, subject to change )

  • Powder coat to all frames $880 The example below is finished in ‘Pro Texture Black’
  • Increase height of canvas at rear from 1400mm to 1700mm +$200
  • Zips to side mesh screens +$180
  • Awning mounting brackets, set of three +$280 These optional awning brackets are made from 6mm Aluminium. They will be powder coated in Pro Texture Black. Standard fitment is to LH side of vehicle. Can be made to RH on request.
  • Fitting the awning brackets will require the installation of 14 M8 Rivnuts
  • Shower tent mounting brackets, set of two +$186
  • Fitting the shower tent brackets will require the installation of 8 M8 Rivnuts

Additional information

This is the assembled Pop Top kit in bare aluminium.

All hardware, fasteners etc will be supplied (Not pictured)  (Canvas not pictured)

The bed frame and rear hatch are on gas struts, so when not in use they can be raised to allow maximum head space / standing room in the back of the vehicle.

This is an example of how the bed base and hatch can be finished off with some 12mm plywood.

Note: The plywood is not included in the kit due to the size for shipping.


This is an example of a completely finished unit.

You can see a short video of a complete fitted unit at this link.

 Rijidij Off Road, Defender pop top

Rijidij Pop Top Camper DIY conversion kit for 109 Series Land Rover

The Series 109 pop top is the same as the defender except for the following variances……..

  • The front of the 109 frame is vertical, rather than sloped back in line with the windscreen.
  • The vertical front allows the Series roof to be used without having to cut it down in length like a 110 roof.
  • An infill panel is supplied to fill the rear door recess in the roof, rather than a whole new rear roof panel.

The standard height on the production unit is 1400mm.  Approximately 1500mm internal head space.

You have the option of increasing it to 1700mm (+$200).  Approximately 1800mm internal head space.

The production unit also has a rear awning flap included as standard.  (Same as on the 110 pictured above)

The rear flaps and fly screen on the production unit are all fitted with zips, so it fully opens at the back.

The side fly screens are fixed as standard, but you have the option to add zips to the sides (+$180)

Note: The below pictures are of our first 109 pop top. The current pop top design will include a rear awning flap and zips to the rear mesh. Also, the canvas height at the rear on this one is 1200mm, the current pop top design will be 1400mm (1700mm Optional)